301 Monroe

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When Geeks Build Green

Archive for the ‘Construction’ Category

Tiling, countertops and appliances

Sunday, August 29th, 2010

The final counter tops, tiling and appliances are going in now which allows finish plumbing and electrical to happen!

All those clamps!

The finished rail

By popular demand, we put in a picture of the rail while being glued

The guys from Atlas Marble and Granite wrestle the island counter top into place. Autumn green granite in "leather" finish. The dishwasher is happily tucked in already

After a lot of rework in the wall, and drywall patching (!) the kitchen range top/prep area ready for tiling

The glass towers waiting to be installed on either side of the range being bonded to the stainless steel "schluters" which will edge the glass

The field and green glass tile going in around the glass towers (to the left you see Leo, our plumber figuring out how to adjust the Kohler Karbon faucet - I warned him a picture of him actually reading directions was going to make it into the blog...)

All about floors

Tuesday, August 3rd, 2010

The floors are finally “happening”.  Downstairs, the acid stain went on, and apart from a few areas of less-than-perfect results, the overall effect is exactly what we were looking for.

Acid stain is not a paint or a dye, but rather a difficult to predict chemical reaction between the stain and the concrete, and as Bryan Lucay from Groundworks who did the acid stain said “anything you don’t like about your concrete will be magnified by stain”.  Sure enough! The dark spot with the 2×4 is still a bit dark, and the few areas of lumpy trowel marks are now in high relief, and the cracks are nicely outlined in stain, but the overall effect is really nice.  It is not the mirror-smooth high gloss effect I had imagined, but Paul pointed out to me, if the floor had been perfectly smooth with a high gloss, we’d have to sweep and mop a lot more than we are ever realistically going to do to keep it from looking grungy… with a lower sheen, it won’t show the dirt quite so much :-)

The urethane sealer going on over the acid stain

The view into the kitchen showing the mottled floor.

Upstairs, the reclaimed walnut flooring is going in.  There was a bit of angst over the flooring too, as our contractors for the floor install, California Wood Floors, checked the moisture of the sub floor and the moisture of the wood that had been acclimating, and said the moisture levels were a bit on the high side, and we should close up the house, but the heat on, and put in a dehumidifier in anticipation of putting the floor in.  Well… we don’t have any heat upstairs outside of the bathrooms, so there won’t be dry hot air from a forced air heating system drying out the floor in the winter.  Heat upstairs will flow up the stairwell from the downstairs radiant floor heating and be distributed by the HRV (heat recovery ventilation system), so  I called the guys and we discussed our somewhat unconventional heating, and what that would mean for moisture balance in the house, and we agreed that although our moisture levels were a bit high, we were as likely to induce problems like cupping by drying the wood out to an artificial level than we were to prevent problems like gapping – especially since there wouldn’t be any forced air heating.  So in the end we decided to go forward with the wood as is.  The one thing strongly in our favor is that since this wood is salvaged, it is probably something like 100 years old, and it has had plenty of time to finish moving around and adjusting.  We’re hoping!

The wood flooring goes in! You can see many of the knot holes, nail holes, cracks, insect damage and other "character marks" that come with reclaimed wood. The walnut will be bleached to a lighter tone

The stair railing is also in now. Glued in place and held with about 150 clamps while gluing, the railing is also walnut to match the floor and the treads

Well, no acid stain yet

Sunday, July 18th, 2010

This week was supposed to be the acid stain and concrete sealing week, but a patch on the floor that had been covered with a 2×4 for a while, and which had not lightened to the same color as the rest of the floor was STILL not uniform with the surrounding floor, and that pushed off the acid stain.  Since the acid stain is not just a color added to the surface, but a chemical reaction with the concrete, it is best to have it as uniform as possible.  So this week was spent with a high velocity fan blowing on the area and it has lightened up significantly.

But the electricity did get attached to the house, we made one outlet in one bathroom live, and the temp power pole that has been our construction electricity is no more. Other details include downspouts going in, the backsplash tiling in Natalie’s bathroom getting done, a test-fit of the beautiful 2″ thick stair treads (reclaimed Eastern Walnut treads from Restoration Timber, but fabricated into the final form by our cabinet makers Wood Classics), and the rest of the reclaimed walnut flooring getting moved up to the bedroom to get acclimated.

NEXT week is now concrete week, and our door locks should all get installed, and possibly even the solar hot water panels (though, I’m not holding my breath on that one).  The following week the rest of the cabinetry, and the initial installation of the flooring should happen, and we can start on the kitchen tiling and install the appliances.

The mural in Natalie's bedroom gets more detail

Flooring acclimating in the master bedroom

The test fit of the stair treads - they fit perfectly! The credit goes both to American Steel and Stairways who built the staircase, and to Wood Classics who made the treads!

The treads stacked up in the office acclimating and awaiting final installation with the flooring

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